Labrador City and Sept-Îles

The Iron Ore Company of Canada (IOC) is the largest producer of iron ore in Canada, and a leading global supplier of iron ore pellets and concentrates. IOC has its head office in Montreal, Quebec.

IOC operates an open pit mine, concentrator and pellet plant in Labrador City, Newfoundland and Labrador, and transports its products along a 418 kilometre railway to its port facilities in Sept-Îles, Quebec on the St Lawrence Seaway. IOC has large quantities of ore reserves with low levels of contaminants.

IOC began extracting ore at its mine site in Schefferville, Quebec, in 1954. The current mine and process facilities, known as the Carol Project, began in 1962, and still has a significant resource base available.

The annual capacity at the Carol Concentrator is 17 million tonnes of iron ore concentrate, of which 13 million tonnes is pelletised and the balance is processed into various grades of concentrate products.

After processing at the Labrador City facilities, the pellets and concentrate are transported south via the Quebec North Shore and Labrador (QNS&L) railway to the company's shipping terminal and deepwater port in Sept-Îles, Quebec.

The port at Sept-Îles handles ore carriers up to 255,000 tonnes, providing competitive access to all seaborne pellet markets and to the North American Great Lakes region. IOC exports its concentrate and pellet products to major North American, European and Asian steel makers.

For an overview of the mining process used at the IOC, please view the process diagram in English or French.

Key data

Mine operations

Employees

2,000 (including processing, rail and port operations)

Location Labrador City, Newfoundland and Labrador, Canada.
Operation Two active open pits - Humphrey Main and Luce.
Working arrangements Residential
Capacity 39.6 million tonnes of crude ore in 2006, averaging 38.9 per cent iron.
First year of operation 1962 
Ownership Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent);
Labrador Iron Ore Royalty Income Fund (15.1 per cent).
Assets

- 7 x electric rotary drills: 4 BE49RH, 3 P&H120.
- 4 x electric rope shovels: 2 P&H2800 (26 m3), 2 BE295 (14 m3).
- 3 x Le Tourneau front end loaders. (2 x 1850's, 1 x 1200)
- 27 x diesel-electric Komatsu 830E haulage trucks (24 IOC owned).

Carol concentrator

Location Labrador City, province of Newfoundland and Labrador, Canada.
Operation Concentrator processing facility.
Working arrangements Residential
Production 18.5 million tones.
First year of operation 1962 
Ownership Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent);
Labrador Iron Ore Royalty Income Fund (15.1 per cent).
Assets

Primary grinding:
- 3 x (32ft X 13.7ft) wet autogenous grinding mills (Dominion).
- 19 x (5ft X 12ft) vibrating screens (Tyler).

Primary spiral plant:
- 19 x lines and 6 circuits containing 4440 spirals
- (Reichert and Carpco) and 6 hindered settlers (Floatex).
- 30 x horizontal vacuum filters (Dorr Oliver).

Magnetite plantL
- 4 x ball mills (1 Dominion and 3 Allis-Chalmer).
- 40 x (4ft X 10ft) Low Intensity Magnetic Separators (Metso).
- 18 x (3ft X 8ft) vibrating screens (Derrick).

Hematite plant:
- 2 x circuits containing 936 spirals (Reichert).
- 36 x (3ft X 8ft) vibrating screens (Derrick).

Pellet plant

Location Labrador City, province of Newfoundland and Labrador, Canada.
Operation Pellet plant
Working arrangements Residential
Production 13 million tonnes
First year of operation 1963 
Ownership Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent);
Labrador Iron Ore Royalty Income Fund (15.1 per cent)
Assets - 13 x ball mills - 8 Allis-Chalmers and 5 Dominion.
- 3 x thickeners - 2x100 ft and 1x60 ft.
- 4 x mixing tanks.
- Flotation Plant: 7 Rougher and 2 Scavenger cells.
- Filtering & Balling: 26 vertical disk filters, 26 Balling Drums.
- 6 x Dravo travelling grate Indurating Furnaces.
- Screen house.

Rail

Rail length

418 kilometres between Labrador City operations and
Sept-Iles port

First year of operation
Train profile Trains can haul up to 24,000 tonnes of ore in 240 cars
stretching some four kilometres in length.
Ownership Iron Ore Company of Canada.
Assets

39 locomotives:
- 11 Dash-9,
- 3 Dash-8,
- 12 AC 4400,
- 13 SD-40.

1381 ore cars of 90-100 tonnes capacity each.

Port

Location

Sept-Iles, Quebec, Canada

Operation Open all year.
Working arrangements Residential.
Shipping capacity 200 vessels loaded annually - ranging in size from 25,000 metric
tonne lakers to 225,000 metric tonnes ocean going vessels.
First year of operation 1954 
Ownership Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent);
Labrador Iron Ore Royalty Income Fund (15.1 per cent)
Assets Equipment:
- 1 x Dumper.
- 2 x Stackers.
- 2 x MAN/Siemens bucket wheel reclaimers.
- 2 x MAN/Siemens shiploaders.
- An unloading dock with a stacker.