Labrador City and Sept-Îles
The Iron Ore Company of Canada (IOC) is the largest producer of iron ore in Canada, and a leading global supplier of iron ore pellets and concentrates. IOC has its head office in Montreal, Quebec.
IOC operates an open pit mine, concentrator and pellet plant in Labrador City, Newfoundland and Labrador, and transports its products along a 418 kilometre railway to its port facilities in Sept-Îles, Quebec on the St Lawrence Seaway. IOC has large quantities of ore reserves with low levels of contaminants.
IOC began extracting ore at its mine site in Schefferville, Quebec, in 1954. The current mine and process facilities, known as the Carol Project, began in 1962, and still has a significant resource base available.
The annual capacity at the Carol Concentrator is 17 million tonnes of iron ore concentrate, of which 13 million tonnes is pelletised and the balance is processed into various grades of concentrate products.
After processing at the Labrador City facilities, the pellets and concentrate are transported south via the Quebec North Shore and Labrador (QNS&L) railway to the company's shipping terminal and deepwater port in Sept-Îles, Quebec.
The port at Sept-Îles handles ore carriers up to 255,000 tonnes, providing competitive access to all seaborne pellet markets and to the North American Great Lakes region. IOC exports its concentrate and pellet products to major North American, European and Asian steel makers.
For an overview of the mining process used at the IOC, please view the process diagram in English or French.
Key data
Mine operations
| Employees |
2,000 (including processing, rail and port operations) |
|---|---|
| Location | Labrador City, Newfoundland and Labrador, Canada. |
| Operation | Two active open pits - Humphrey Main and Luce. |
| Working arrangements | Residential |
| Capacity | 39.6 million tonnes of crude ore in 2006, averaging 38.9 per cent iron. |
| First year of operation | 1962 |
| Ownership | Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent); Labrador Iron Ore Royalty Income Fund (15.1 per cent). |
| Assets |
- 5 electric rotary drills: 4 BE49RH, 1 P&H120. |
Carol concentrator
| Location | Labrador City, province of Newfoundland and Labrador, Canada. |
|---|---|
| Operation | Concentrator processing facility. |
| Working arrangements | Residential |
| Production | 17.5 million tones. |
| First year of operation | 1962 |
| Ownership | Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent); Labrador Iron Ore Royalty Income Fund (15.1 per cent). |
| Assets |
Primary grinding: Primary spiral plant: Magnetite plantL Hematite plant: |
Pellet plant
| Location | Labrador City, province of Newfoundland and Labrador, Canada. |
|---|---|
| Operation | Pellet plant |
| Working arrangements | Residential |
| Production | 13 million tonnes |
| First year of operation | 1963 |
| Ownership | Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent); Labrador Iron Ore Royalty Income Fund (15.1 per cent) |
| Assets | - 13 ball mills - 8 Allis-Chalmers and 5 Dominion. - 3 thickeners - 2x100 ft and 1x60 ft. - 4 mixing tanks. - Flotation Plant: 7 Rougher and 2 Scavenger cells. - Filtering & Balling: 26 vertical disk filters, 26 Balling Drums. - 6 Dravo travelling grate Indurating Furnaces. - Screen house. |
Rail
| Rail length |
418 kilometres between Labrador City operations and |
|---|---|
| First year of operation | |
| Train profile | Trains can haul up to 24,000 tonnes of ore in 265 cars stretching some four kilometres in length. |
| Ownership | Iron Ore Company of Canada. |
| Assets |
38 locomotives: 1318 ore cars of 90-100 tonnes capacity each. |
Port
| Location |
Sept-Iles, Quebec, Canada |
|---|---|
| Operation | Open all year. |
| Working arrangements | Residential. |
| Shipping capacity | 200 vessels loaded annually - ranging in size from 25,000 metric tonne lakers to 225,000 metric tonnes ocean going vessels. |
| First year of operation | 1954 |
| Ownership | Rio Tinto (58.7 per cent); Mitsubishi (26.2 per cent); Labrador Iron Ore Royalty Income Fund (15.1 per cent) |
| Assets | Equipment: - 1 x Dumper. - 2 x Stackers. - 2 x MAN/Siemens bucket wheel reclaimers. - 2 x MAN/Siemens shiploaders. |
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